Pyrophoric Conditioning System (PCS)
he Pyrophoric Conditioning System (PCS) is a compact, cost-effective unit using the 'self-oxidation' principle to safely remove silane from PECVD and LPCVD process exhausts to below flammable limits.
The system offers many advantages over the simple "burn box". A positive air input, with full monitoring and interfacing to the process tool, offers assurance of operation. A unique particle handling system keeps ducts free from powders. A water wash-down is available as an option to further reduce preventative maintenance requirements.
Features and Benefits
- Low cost of ownership
        No fuel
        Low power
- Compact design
        Small footprint
        Single or dual inlets
- Built-in powder handling
- Enhanced security
        Full system monitoring
        Tool interface
        PLC controlled
- SEMI S2-93 and S8-95 compliant
On-line cleaning and powder removal
Applications
The PCS is used to ensure that silane and other pyrophoric gases are removed below flammable limits in the exhausts from LPCVD/PECVD processes, including LCD/flat panel manufacture, Silane VMB and Gas Cylinder pigtail purging.
 
Normal process flows up to 1 slpm Silane, adverse/fault flows up to 6 slpm.
Total gas flow per inlet up to 100 slpm.
| Connections | |
| Process gas inlet | NW40 Stainless Steel | 
| PCS Exhaust Outlet | NW40 Stainless Steel | 
| Nitrogen Inlet | 1/4” Swagelok ® | 
| 4-6 bar gauge | |
| Water (OCM only) | 1” PVC pipe | 
| Power Requirements | |
| Single phase supply | 230V 50HZ | 
| or - 110V 50/60HZ | |
| Nominal Power Consumption | 0.65kW | 
| Mechanical Data | Mass: 66kg | 
| Tool Interface | PCS alarm output MUST be interfaced to silane flow on process tool | 
